Rubber Top Roller Chain

Introduction

Maniratan Machinery was established in the year 2017 and since 2020 it has been the Authorized dealer of Renold Chains. Maniratan Machinery is engaged in the manufacturing of Roller Chains, Conveyor Chains, Peg Chains, Stainless Steel Chains, Extended Pin/Rod Chains, Rubber Top Chains, and Biplanar Chains.

Additionally, we also manufacture customized chains based on the sample or picture provided by the customers.

A Rubber Top Roller Chain is intended for uses where additional protection and noise reduction are necessary. The chain's rubber top covering lessens wear, absorbs shock, and decreases friction. Frequently utilized in sectors such as food processing, packaging, and conveyor systems, it offers robustness, seamless functioning, and improved security, particularly in settings containing delicate goods.

Key Features Of Rubber Top Roller Chain:

Rubber Top Roller Chains offer noise reduction, shock absorption, and enhanced grip. They protect delicate materials, reduce wear, resist corrosion, and provide smooth, quiet, and efficient operation in conveyors.

• Rubber Coating: The top of the chain is coated with rubber, offering protection against impact, abrasion, and wear.
• Noise Reduction: The rubber layer helps dampen noise during operation, making it suitable for environments where quiet operation is crucial.
• Shock Absorption: The rubber coating absorbs shocks, reducing the risk of damage to both the chain and connected equipment.
• Corrosion Resistance: The rubber coating provides a protective barrier against moisture, chemicals, and other harsh elements that could lead to corrosion.
• Friction Reduction: The rubber layer reduces friction between the chain and the surfaces it interacts with, leading to smoother and more efficient operation.
• Enhanced Durability: The rubber top improves the overall lifespan of the chain by offering additional protection and reducing wear on metal components.
• Vibration Dampening: The rubber helps reduce vibrations during operation, contributing to a more stable system.
• Improved Load Distribution: The rubber coating helps distribute loads more evenly, preventing excessive strain on individual links and sprockets.
• Cleanliness & Hygiene: In industries like food processing, the rubber coating aids in maintaining cleanliness and meeting hygiene standards.
• Reduced Maintenance Needs: The durable rubber coating extends service intervals and minimizes the need for frequent maintenance.

Types of Rubber Top Roller Chain

Rubber Top Roller Chains are a flexible solution for a variety of industries, including heavy manufacturing, food processing, packaging, and electronics, because each type is appropriate for particular weight capacities, operating requirements, and environmental conditions.

• Single Strand Rubber Top Roller Chain : Standard roller chain with a rubber-coated top for light to moderate load applications.
• Double Strand Rubber Top Roller Chain : Two parallel strands increase strength and load capacity, often used in heavy-duty conveyors.
• Triple Strand Rubber Top Roller Chain : Designed for extremely heavy loads or industrial systems requiring high strength and durability.
• Flat Top Rubber Coated Chain : Features a wide, flat rubber surface ideal for transporting delicate or wide products.
• Raised Rubber Top Chain : Raised rubber pads provide better grip and cushioning, commonly used for product positioning or alignment.
• Heat-Resistant Rubber Top Chain : Uses special rubber compounds to withstand high-temperature environments.
• Oil-Resistant Rubber Top Chain : Suitable for environments exposed to lubricants or chemicals that would degrade standard rubber.
• Anti-Static Rubber Top Chain : Designed to prevent static buildup in electronics or sensitive product handling.
• Customized Rubber Top Chain : Tailored rubber hardness, thickness, or pad pattern based on specific operational needs.

Maintenance and Guidelines and tips for Rubber Top Roller Chain:

• Inspect Regularly : Perform weekly visual checks for wear, cracks, or detachment of the rubber tops.
• Clean Gently : Use a soft brush or mild soap solution to clean the chain—avoid harsh chemicals that can degrade rubber.
• Avoid Lubing Rubber : Lubricate only the metal parts (pins and bushings); keep lubricant off the rubber tops to prevent slippage.
• Maintain Proper Tension : Check chain tension regularly—too tight causes strain, too loose causes skipping.
• Check Roller Rotation : Ensure that each rubber roller spins freely and smoothly without sticking.
• Protect from Heat and UV : Avoid prolonged exposure to sunlight or high temperatures that can harden or crack the rubber.
• Avoid Chemical Exposure : Keep the chain away from oil, solvents, and acids that may damage both rubber and metal.
• Align Sprockets Properly : Misalignment causes uneven wear on both chain and rubber rollers.
• Replace Damaged Sections : Don’t run chains with missing or severely worn rubber tops—replace links as needed.
• Clean After Use in Dusty Areas : Dust and debris can abrade rubber tops—clean more frequently in such environments.
• Use Proper Tools for Maintenance : Avoid prying or hammering the chain, which can deform rubber and metal parts.

Rubber Top Roller Chain Application Industries

Rubber Top Roller Chains are specialized conveyor chains that are utilized in situations where material moving requires non-marking touch, grip, or delicate handling. To reduce friction, absorb shock, and protect the goods being transported, these chains use regular or large rollers with a rubber or urethane top.

• Electronics & Semiconductor
• Printing & Paper
• Packaging
• Automotive
• Glass & Ceramics
• Woodworking & Furniture
• Food & Beverage (dry packaging lines)
• Medical Devices
• Textile Industry