Introduction
Maniratan Machinery was established in the year 2017 and since 2020 it has been the Authorized dealer of Renold Chains. Maniratan Machinery is engaged in the manufacturing of Roller Chains, Conveyor Chains, Peg Chains, Stainless Steel Chains, Extended Pin/Rod Chains, Rubber Top Chains, and Biplanar Chains.
Additionally, we also manufacture customized chains based on the sample or picture provided by the customers.
A Gripper Attachment Chain is a type of roller chain that is specifically designed to hold, lift, or transfer objects safely during automated procedures. It is equipped with mechanical grippers or attachments. It is frequently utilized in the labeling, bottling, and packaging sectors and guarantees accurate placement and dependable material handling in high-speed production lines
Key Features Of Gripper Attachment Chain:
Bucket Elevator Chains feature high tensile strength, wear and corrosion resistance, precise pitch control, and customizable bucket attachments. Designed for vertical lifting, they offer durability, fatigue resistance, and easy maintenance in demanding industrial environments.
- Here’s a detailed overview of the Key Features of Gripper Attachment Chains, along with expanded information to help understand their design, function, and applications:
- Integrated Gripper Mechanism : Built-in spring-loaded or mechanically actuated grippers hold items securely during transport. Ideal for delicate or precision-positioned products.
- High Accuracy in Indexing & Positioning : Ensures exact movement and timing during operations like labeling, cutting, or filling. Maintains uniform spacing and product orientation.
- Durable Construction : Made with high-strength steel or stainless steel for longevity and resistance to wear. Can handle repeated opening and closing cycles without deformation.
- Fatigue Resistance : Designed to withstand millions of load/unload cycles without failure.
- Corrosion & Chemical Resistance : Available in materials and coatings that withstand moisture, oils, and cleaning agents. Suitable for food, pharmaceutical, and beverage industries.
- Custom Attachment Options : Grippers can be tailored to specific shapes, sizes, and holding requirements. Different pad materials (rubber, plastic, etc.) are used based on the product handled.
- Smooth, Low-Noise Operation : Designed for quiet and vibration-free operation, ideal for high-speed automation systems.
- Compact & Modular Design : Easily fits into compact conveyor systems and can be replaced or reconfigured as needed.
- High-Speed Compatibility : Maintains reliable gripping performance even at fast conveyor speeds.
- Minimal Maintenance : Built with self-lubricating materials or designed for easy lubrication points. Reduces downtime in continuous production systems.
- Wide Application Range : Common in packaging, labeling, printing, canning, bottling, and electronic component handling.
Types of Gripper Attachment Chain
Here is a clear and concise list of the Types of Gripper Attachment Chains, categorized by function and application:
- Spring-Loaded Gripper Chain : Uses a built-in spring to open and close the gripper. Common in labeling and packaging. Offers simple, reliable operation.
- Cam-Actuated Gripper Chain : Controlled by external cams to open/close grippers at precise intervals. Ideal for synchronized high-speed systems.
- Pneumatic Gripper Chain : Operated using compressed air. Used in applications requiring adjustable gripping force and automation.
- Servo-Actuated Gripper Chain : Uses servo motors for precise and programmable control. Perfect for sensitive products and robotics.
- Bottle Neck Gripper Chain : Designed to grip bottle necks during filling or labeling. Widely used in beverage and cosmetic industries.
- Fixed Jaw Gripper Chain : One stationary jaw with a movable counterpart. Ensures firm gripping of rigid objects.
- Flat-Top Gripper Chain : Combines flat-top links with gripping elements. Supports and grips items like trays, blisters, or cartons.
- Stainless Steel Gripper Chain : Made for food, beverage, and pharmaceutical environments. Offers rust and corrosion resistance.
- Plastic/Polymer Gripper Chain : Lightweight and resistant to chemicals. Suitable for clean or washdown conditions.
- Indexing Gripper Chain : Designed for stop-and-hold operations in production. Ensures consistent spacing for automated processes.
Maintenance and Guidelines and tips for Gripper Attachment Chain:
Specialized chains called Gripper Attachment Chains are employed in automated systems to hold, lift, or move objects. They will function more effectively, prevent premature wear, and have a longer service life if they receive regular maintenance and appropriate care. The following are crucial Gripper Attachment Chain maintenance instructions and advice.
- Regular Inspection : Perform regular inspections every 500 to 1000 operating hours or as per the manufacturer’s recommendations. For high-speed or high-load systems, more frequent checks may be necessary.
- Proper Lubrication : Use the appropriate lubricant specified by the manufacturer. For gripper chains, a suitable lubricant will reduce friction between the rollers and prevent premature wear on both the chain and grippers.
- Tension Control : Maintaining correct chain tension is crucial to prevent unnecessary strain on the system. Too much tension can lead to premature wear on the sprockets and chain, while too little tension can cause the chain to skip or slip.
- Gripper Force & Actuation Check : For pneumatic or servo-operated gripper chains, ensure the pressure or motor settings are within the correct operational range.
- Cleaning : Clean the gripper attachment chain regularly to remove dirt, dust, and other debris that can interfere with operation.
- Chain Alignment : Ensure that the sprockets are aligned properly with the chain. Misalignment can cause uneven wear on the chain and sprockets and lead to reduced efficiency.
- Avoid Overloading : Do not exceed the maximum recommended load capacity for the gripper attachment chain. Overloading the chain can cause it to stretch or wear prematurely.
- Protective Measures : If the system operates in a corrosive or aggressive environment, consider using protective covers for the chain and grippers to shield them from exposure to chemicals, extreme temperatures, or moisture.
Gripper Attachment Chain Application Industries :
Gripper Attachment Chains are widely used across various industries due to their versatility in handling, transporting, and gripping products in automated systems. Below are some of the key application industries for gripper attachment chains:
- Automotive Industry
- Food and Beverage Industry
- Packaging Industry
- Pharmaceutical Industry
- Electronics Manufacturing
- Consumer Goods Manufacturing
- Logistics and Distribution
- Metal and Mining Industry
- Textile and Garment Industry
- Printing and Paper Industry
- Logistics and Sorting Systems
- Robotics and Automation
- Aerospace Industry